Reverse Engineering for Seamless Product Optimization & Replication
As a specialized Reverse Engineering Services company, we focus on recreating legacy mechanical parts and assemblies by manually interpreting physical measurements, sketches, or existing documents, and converting them into production-ready 3D parametric models, surfaced designs, and detailed manufacturing drawings using SolidWorks and Autodesk Inventor.
Our wide range of reverse engineering services provides total life-cycle support for both onsite and offshore projects. Every client’s project is customized to meet their exact requirements, as we believe that every project is different.
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Our Core Reverse Engineering Services Offerings
3D CAD Modeling from Physical Parts
- Manual data extraction (no 3D scanning required)
- Create fully parametric models, including surfacing and feature-based geometry
- Ideal for reverse engineering mechanical parts with missing or outdated CAD
2D Drawings from Physical Components
- Develop precise 2D manufacturing drawings from actual components
- Include tolerances, GD&T, material specifications, and annotations
2D to 3D CAD Conversion
- Upgrade legacy 2D blueprints into fully functional 3D CAD models
- Support mechanical part modeling, maintaining design intent and critical features
- Deliverables include native and neutral formats like .SLDPRT, .STEP, and .IGES
Reverse Engineering for Product Redesign
- Reconstruct old parts and optimize with new design improvements
- Enable parametric modeling for easy future modifications and revisions
- Support redesign for better performance, fit, and manufacturability
Assembly Modeling Without Scanning
- Recreate entire assemblies from physical part measurements or photos
- Include exploded views, motion studies, and fitment checks using SolidWorks or Inventor
- Ideal for mechanical equipment restoration and part interoperability
Legacy Data Rebuilds
- Rebuild CAD data for obsolete or unsupported components
- Generate up-to-date manufacturing drawings and assemblies for spare part production or compliance
- Compatible with both Inventor and SolidWorks-based workflows
We do not offer 3D scanning services. Instead, we work effectively with:
Manual physical measurements
Hand-drawn sketches or photos
Existing 2D documentation
What our Clients say
I have continually had a very positive experience with TrueCADD and look forward to maintaining this outstanding outsourcing relationship for many years to come. The speed and quality of TrueCADD are essential elements in producing and delivering high-quality projects to our clients. Thank you very much, TrueCADD team!
Founder & Owner, Technology Consultancy for AEC industry – USA
Why choose TrueCADD for your Reverse Engineering Needs
Benefits of Outsourcing Reverse Engineering Services
Outsourcing reverse engineering services offers a unique approach to reconstructing, refining, and restoring engineering data.
- Preserving Legacy Designs: When original blueprints are lost or outdated, reverse engineering helps recreate them, ensuring valuable designs aren’t forgotten.
- Cost-Effective Solutions: Eliminating the need for expensive 3D scanning equipment reduces costs while still achieving accurate results.
- Enhanced Customization: Engineers can modify existing designs to meet specific needs, improving efficiency and functionality.
- Failure Analysis & Improvement: Studying worn-out or damaged components allows for better redesigns that enhance durability and performance.
- Optimized Manufacturing: Reverse engineering aids in streamlining production processes, reducing waste, and improving overall efficiency.
- Regulatory Compliance: Ensures older systems meet modern safety and environmental standards through careful analysis and modifications.
- Competitive Edge: Understanding competitor designs helps businesses refine their own products and stay ahead in the market.
- Digital Transformation: Converts physical components into digital models for future reference, simulation, and predictive maintenance.
Top FAQ’s on Reverse Engineering Services
Reverse engineering is the process of analyzing an existing product to recreate or improve it. It’s incredibly useful for restoring lost designs, optimizing performance, and modernizing manufacturing processes.
Not necessarily! While 3D scanning can be helpful, reverse engineering can also be done using traditional measurement techniques, CAD modeling, and expert analysis.
Absolutely! Reverse engineering allows you to refine designs, eliminate defects, and enhance functionality, ensuring your product performs at its best.
Yes, as long as it respects intellectual property laws. Reverse engineering is commonly used for maintenance, innovation, and compatibility improvements without violating patents or copyrights.
The timeline depends on the complexity of the product. Simple components may take a few days, while intricate designs could require weeks of careful analysis and modeling.
Yes! Reverse engineering is a great way to recreate or improve outdated components, ensuring compatibility with modern systems and extending the lifespan of machinery.
Unlock New Possibilities with Expert Reverse Engineering.